- EXTRUDER (2 Nos.) :Stand fabricated heavy duty Ms Structure
- BARREL : Barrel is made from alloy steel and nitride hardened, and precisely honed to fine inner surface. Water circulation jacket is provided with hopper in feeding zone. Barrel is divided in to (equal) zones for heating. Nitrided Nitro Alloy Steel
- SCREW : Screw is made from alloy steel and to be hardened and chrome plated. It is fitted on a heavy thrust gear box to withstand the pressure during extruding the TUBE. Screw is driven by induction motor / AC motor / Ac variable speed drive through a suitable gear box of standard make.
- DIE : Die is made from S.S. material and it treated specially and hard chrome plated to required portion.
- WATER TANK :Water tank is fabricated from stainless steel. Tank is fixed on sturdy steel fabricated (2 NOS.) structure. Tank height adjustment facility and castors on tank stand legs provided. Stainless steel support rollers provided with the tank
- TUBE PULLAR :This unit is used to pull tube and equipped with specially designed rubber roll and steel roll. Adjustable gap device is equipped to adjust the gap between two rolls. A.C. motor of suitable capacity is coupled through a suitable reduction gear box to drive the rolls. And control by ac drive
- BRAIDED UNIT :Braided having 44 spool, one side having 18 spool running in clockwise direction and second side 18 spool running in anticlockwise direction.8 spool having straight winding. Complete assembly is run by AC Motor of desired capacity and coupled through a suitable gearbox, speed controller fitted in the control panel
- OVEN : Oven is made from M.S. Pipe jacketed with heater for drying the chemical and proper homogenous of both pipe joint. This unit is divided in two zone.
- HAUL OFF :This unit is used to pull pipe and equipped with specially designed rubber rolls. Adjustable gap device is equipped to adjust the gap between two rolls. A.C. motor of suitable capacity is coupled through a suitable reduction gear box to drive the rolls
- GUMMING UNIT : For joining the pipe inner layer and second pipe outer layer through chemical with thread.
- CONTROL PANEL : Temperature control panel consists of Individual digital temperature controllers facility with SSRS, Fuses, switches and Amp. Meters for required number of zones.
AC drive of each extruder, tube pullar, haul off, braided unit was synchronized to give hassle free operation during running the plant.
Wiring between our supplied panels and machine according to our standard foundation layout is included in the standard scope of supply.
ALL STANDARD MATERIAL USED
- CONE WINDER : For winding the thread in cone type four station pineapple cone winder with motor and gear box assembly connected with tensioner should be provide at the additional cost.
|Screw dia||65MM /55MM||65MM/65MM||75MM/65MM|
|Heating oad||28 KW||30KW||32KW|
|Motor and blower||32KW||35KW||38KW|
|No. of disk||2 DISK||2 DISK||2 DISK|
|Spindle per disk||18 SPINDLE||18 SPINDLE||18 SPINDLE|
|Straight thread winding||8 SPINDLE||8 SPINDLE||8 SPINDLE|
|Oven||6FT LONG||8FT LONG||8FT LONG|
|Line speed max||10MTR MAX||10MTR MAX||12MTR MAX|
|Production per hr||70 KG/HR||90KG/HR||100KG/HR|
|CONE WINDING MACHINE||4/6 STATION||4/6 STATION||4/6 STATION|
FOR MAKING BRAIDED HOSE PIPE FOLLOWING MACHINERY ALSO REQUIRED :
- 40kg Batch Capacity High Speed Mixer.
- 90mm Compounding Plant – 120kg/Hr Capacity.
- Air Compressor – 2HP Double Piston.
- Cone Winding Machine – 4-Station Or 6-Station.
- Cooling Tower : 20TR, Or
- Water Circulation : 10000 Ltr Through 2hp Water Pump.